An eco-friendly, high-efficiency, and non-destructive automated solution designed for thermal spray coating stripping and component remanufacturing.
The Ultra-High Pressure (UHP) Waterjet Coating Removal System leverages the extreme kinetic energy of high-speed water streams to strip away thermal spray coatings. Operating at pressure ranges from 1000 to 4000 bar with jet velocities up to 800-1000 m/s, it rapidly overcomes the bonding force between the coating and substrate. This purely mechanical "cold-processing" method uses only pure water, completely eliminating thermal degradation, dust hazards, and hazardous chemical waste. It is widely recognized as a crucial technique for component repair and remanufacturing.
Enables highly targeted, localized removal of specific coating sections while fully preserving the dimensional integrity and surface quality of the underlying substrate.
Generates zero thermal impact during operation, completely preventing heat-induced deformation, stress accumulation, or metallurgical alteration in sensitive substrate metals.
Highly effective across an extensive spectrum of coatings, including various metals, ceramics, carbides, and advanced composite coatings.
Uses pure water with zero chemical solvents, producing no toxic dust or fumes. Fully complies with rigorous international industrial environmental and occupational safety standards.
| Parameter Item | Standard Specification Range |
|---|---|
| Operating Pressure Range | 1000 — 4000 bar (Typical: 2000 — 3500 bar) |
| Water Flow Rate | 3 — 20 L/min (Optimized per application) |
| Jet Speed / Velocity | 800 — 1000 m/s |
| Standoff Distance (Target Distance) | 5 — 50 mm |
| Automation Integration | Multi-axis Industrial Robot / Precision CNC XYZ Axis |
| Data Storage Capacity | Automated cycling logging up to 30 days |
| Environmental Compliance | Closed-loop water recycling, Zero chemical usage, Particle filtration |
Stripping and removal of abradable seal coatings and Thermal Barrier Coatings (TBC) from engine casings, turbine blades, and structural components during overhaul.
Regeneration and stripping of process accumulation coatings from PVD/CVD vacuum chamber walls, shields, and high-value precision shielding fixtures.
Refurbishment and thorough coating stripping of internal manufacturing chambers and specialized production tooling components to restore production specifications.
Proven High-Pressure Solutions Across Global Industries
Custom-engineered automated 6-axis robotic workstation deployed for aerospace maintenance facilities. Perfectly strips multi-layered Thermal Barrier Coatings (TBC) and abradable seal coatings without altering delicate substrate metallurgy.
High-efficiency solution designed specifically for semiconductor core component regeneration. Strips thick accumulated process coatings inside PVD/CVD chamber walls and high-value shielding kits with extreme target selectivity.
Fully enclosed eco-friendly waterjet cleaning line optimized for LCD/FPD large-scale components. It completely eliminates chemical pickling and manual grinding, allowing manufacturing frames to instantly restore original clean specifications.
Substrate Surface Quality and Stripping Results Gallery
Substrate: Superalloy nickel-based metal. Results show zero residual coating layer and no micro-cracking under microscopic observation.
Substrate: High-purity Aluminum/Stainless Steel. Surface dimensions fully preserved, optimized for immediate re-spraying processes.
Substrate: Structural Carbon Steel. The extreme bonding force of Tungsten Carbide was efficiently defeated at 3500 bar operating pressure.
